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Side view of the grid of the automated container compact storage system, with numerous AutoStore robots in motion.

MAPROM

Fire prevention with oxygen reduction in a compact storage system

MAPROM GmbH is one of Europe's leading suppliers of promotional textiles. Up to 150,000 refined textiles leave the company in Höxter every day. In the fall of 2024, a modern AutoStore® warehouse went into operation in the nearby Steinheim-Bergheim industrial park. With an area of around 2,800 m², it can accommodate 42,000 containers and is equipped with 58 robots.

When the warehouse was planned, safety was the top priority. The aim was to ensure the long-term availability of the textiles while protecting staff, goods and the warehouse. However, the high storage density and the large number of electrical components pose significant fire risks that need to be minimized. 

The decision was made in favor of a holistic fire protection solution from a single source. This includes an innovative fire prevention system, highly sensitive early fire detection and a manufacturer-independent, integrative hazard management system. The oxygen reduction system for active fire prevention plays a central role in the solution. Conventional water-based fire protection solutions were out of the question due to the potential consequential damage caused by the extinguishing agent – the innovative concept instead relies on preventive safety and maximum efficiency. 

​​October 2024​
​​commissioning​
​​11,000 m³
​warehouse size​
12 mio. items​
​​max. capacity​
​Textiles
​​stored goods​
View of the grid of MAPROM's container compact storage system, with automated AutoStore robots in motion.

RISK ANALYSIS

​Fire risk due to stored goods and automation

Fire risks arise from the stored goods, which are highly flammable, and from the electrical components necessary for automated storage. These can be caused by defects and overheating of electric motors, for example. The compact storage increases the risk of serious fire damage.

PROTECTION GOALS

Prevention and earliest possible extinguishing of fires

  • Ensuring 24/7 availability of warehouse and stored goods through reliable fire prevention
  • Earliest possible fire detection of even the smallest amounts of smoke
  • Protection of personnel, goods and warehouse
Bird's-eye view of the containers in MAPROM's automated compact storage system, filled with promotional textiles.

SOLUTION

Holistic fire protection solution for fire detection and prevention

The fire protection solution was developed specifically for the MAPROM warehouse. The TITANUS® aspirating smoke detection system ensures that fires, such as a smoldering cable fire, are detected as early as possible. The OxyReduct® oxygen reduction system actively prevents fires from spreading: by the controlled introduction of nitrogen, the oxygen content in the protected area is reduced to such an extent that a fire cannot start or spread.

The warehouse's security-related systems are fully integrated into the VisuLAN® hazard management system. With its user-friendly interface, it enables centralized monitoring of all systems, maximizing transparency and effectively minimizing potential security risks.

More impressions from the MAPROM compact storage system

CUSTOMER BENEFITS

Benefits at a glance

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Reliable

A well-organized and reliable solution for fire prevention, fire detection and hazard management.

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Highly available

Protection of the ability to deliver through fire prevention.

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Certified

The solution is certified by VdS.

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Best support

Holistic fire protection solution from a single source: simple and reliable.

CUSTOMER VOICE

Logo of the company MAPROM
"Fire protection is a major challenge in our industry – and for us as well. We started by installing a WAGNER aspirating smoke detection system in our warehouse. For our new compact storage system, WAGNER recommended an oxygen reduction system for active fire prevention, which ultimately proved to be the only optimal solution for us. Our collaboration with WAGNER was outstanding, from the planning and installation to the service. And we are convinced by the fire protection technology in our warehouse."

Andreas Kempf

Executive Assistant

Dirk Band: Director Sales Division

We support you in achieving your protection goals

The safety of our customers, their assets and processes is WAGNER's top priority when planning individual fire protection solutions. We support you in achieving your protection goals.

Dirk Band

Director Sales Division

+49.511.97383-0