Robotic cube storage systems have become an integral part of modern warehouse logistics. They enable the efficient use of space and the fast, precise processing of orders. However, their compact design, high degree of automation, and large number of electrical components, as well as the stored goods themselves, place special demands on fire protection.
Conventional extinguishing systems quickly reach their limits in this environment. Instead, individually tailored solutions are required that prevent fires, detect them at an early stage and do not disrupt operations.
Four practical examples from different industries demonstrate what these solutions can look like, addressing specific challenges.
In Practice: MAPROM GmbH
MAPROM GmbH, a leading European supplier of promotional textiles, operates a state-of-the-art AutoStore® robotic cube storage system for storing and distributing textile products. The system stores more than 42,000 containers on an area of around 2,800 m² and moves and picks them daily with 58 robots. However, the high packing density and flammable stored goods increase the risk; a technical defect or short circuit could start a fire that would quickly spread in the compact warehouse.
To effectively mitigate these risks, MAPROM relies on a combination of the OxyReduct® oxygen reduction system for active fire prevention and TITANUS® aspirating smoke detectors, which can detect even the finest smoke particles long before a fire starts. This system reliably protects both the stored textiles and the operational processes.
In Practice: KESSEL SE + Co KG
KESSEL SE + Co KG, a premium provider of drainage technology, also relies on the advantages of a robotic cube storage system at its headquarters in Lenting (Germany). The system stores around 13,300 containers of industrial components, which 32 robots move and pick. While the system is highly efficient, its design poses a high fire risk. Plastic containers and cardboard packaging increase the fire load, and numerous electrical cables pose a potential risk of unnoticed short circuits.
WAGNER developed a tailored fire protection solution for KESSEL. The system reduces the oxygen level in the protected area, preventing fires from starting in the first place. Aspirating smoke detectors also guarantee early fire detection, including smoldering cable fires.
In Practice: Competec Logistik AG
In Willisau (Switzerland) Competec Logistik AG operates several robotic cube storage systems that play a central role in the supply chain for electronics and household products. The facilities have a combined storage volume of around 43,000 m³ and nearly 357,000 container storage locations operated by 399 robots.
However, the combination of high storage density, hundreds of moving robots, and plastic polypropylene containers entails considerable fire risk. Technical defects are possible fire triggers, and burning, dripping material would accelerate the spread of a fire in the event of an incident.
To prevent this, Competec relies on a coordinated fire protection solution consisting of OxyReduct® and TITANUS®. Oxygen reduction prevents the development of a fire under defined conditions, and highly sensitive aspirating smoke detectors detect even the finest smoke particles, enabling early intervention.
In Practice: Aqipa GmbH
A tailor-made fire protection solution at Aqipa GmbH in Kundl (Austria) reliably protects the robotic cube storage system, which contains around 22,000 containers and over 4.3 million items. Many of the stored premium lifestyle products are sensitive not only to fire, but also to smoke and extinguishing agents. The combination of a compact warehouse structure and sensitive goods makes a specialized protection concept indispensable.
Two OxyReduct® systems introduce nitrogen into the warehouse in a controlled manner, reducing the oxygen content to a defined protection level. TITANUS PRO.SENS® aspirating smoke detectors supplement the system by detecting even the finest smoke particles, thus enabling early intervention. This solution meets the requirements of the Austrian TRVB 155 directive, ensuring the safe storage of sensitive electronic products under demanding conditions.
These four examples make it clear that every robotic cube storage system poses specific risks, whether due to the stored goods, the technology used, or the structural conditions. Flexible, modular solutions can be used to create a level of protection that precisely matches individual requirements.
WAGNER relies on customized solutions and cutting-edge technologies to reliably protect sensitive goods, minimize downtime, and ensure maximum operational safety in the long term. The result is an optimal solution for every industry and application — reliable, efficient, and future-proof. Talk to our experts about the right solution for your warehouse.
Are you planning an automated warehouse and looking for a suitable fire protection solution? Contact me — I will be happy to advise you personally!
